Weston, WI – An aluminum manufacturer was cited for Machine Guarding violations by OSHA in Weston, Wisconsin for $159,522 for failure to establish safe machine guarding procedures and failure of training on lockout tagout procedures. The citations for machine guarding led to serious injuries and hospitalization of an employee after being struck by a puller, while the machine was trying to unjam a piece of aluminum.
The large statewide company focuses on aluminum extrusions, fabrication, coating services, plastics painting services, along with warehouse and freighting. The aluminum manufacturer is a multi-million-dollar company with over 600 employees across 4 locations throughout the state of Wisconsin.
Violations and Citations
The aluminum manufacturer has a history of investigations and violations with OSHA citing the company eight different times for safety violations, including past machine safety violations, between 2012-2019. OSHA investigators determined that safety guards were not utilized around an 8-inch extrusion press line, which is intended to prevent employees from direct contact with the puller. Lockout tagout procedures were not utilized preventing further danger to employees.
OSHA concluded the company could have prevented the accident if they had provided adequate lockout tagout safety training as well as installed proper machine safety guards. The investigation concluded the company failed to:
Apply 6 ft chain link safety guards around the 8-inch extrusion press line
Provide training on proper machine safety procedures
These violations of safety procedures resulted in three “serious” violations, totaling $159,522 in penalties.
“Machine guards are designed to protect workers from suffering serious injuries, but they are only effective when used properly,” said OSHA’s Area Director Robert Bonack in Appleton. “OSHA will hold this company and others accountable for failing to comply with safety and health regulations put in place to prevent worker injuries.”
In summary, companies must be cognizant of the repercussions of not using safety procedures required by OSHA. With proper safety training and lockout tagout practices, this situation could have been avoided and the release of hazardous energy could have been prevented. Proper safety training will help ensure safe work environments and can avoid on-the-job work injuries. Learn more about safety trainings and proper lockout tagout program compliance and procedures.
Prince William, VA – A fatal accident occurred when an extended power lift hit an electrical transmission line causing the death of a construction worker from injuries. The electrical accident also resulted in a power outage that affected schools and more than 46,000 residents in Woodbridge and Lake Ridge, according to Dominion Energy spokeswoman Sharonda Shepard.
The accident was first reported to Prince William County fire and rescue units at about 1:30 p.m. on Tuesday, Aug. 24, according to Assistant Fire Chief Matt Smolsky. Prince William Fire & Rescue teams worked with Dominion Energy to rescue the two construction workers trapped in the power lift. It came in contact with power lines near a Shorehaven apartment complex located in the 1600 block of Porters Inn Drive near Walmart. The Dominion Energy crews delayed the rescue effort until they could ensure it was safe. The worker’s death has been categorized as unattended and is under investigation by the Prince William County Police Department.
A Total of 5,333 Fatal Work Injuries in the Recent Report
The US Bureau of Labor Statistics recorded a total of 5,333 fatal work injuries in the 2019 report. The fatal work injuries figures represent the most significant annual number since 2007 in the United States, with a 2 percent increase from the 5,250 in 2018. Everyone would agree that we want to continue to decrease the number of workplace accidents across Canada, the United States, and the rest of the world.
In order to break the increasing trend and the number of fatal accidents, Martin Technical strongly encourages organizations to develop a caring and motivating culture towards employees by scheduling regular workplace health and safety training.
YEOSU, South Korea – Sunday, January 10th, 2021, a 33-year-old mechanic for a coal storing company at the national industrial complex in Yeosu died after his body got stuck in a machine used for coal transportation.
According to Yeosu Fire Station, the contract worker was caught in the machine starting around 7:55 p.m. Sunday and was taken out from the machine at 10:32 p.m. by rescuers dispatched to the scene.
The badly injured worker was transported to a nearby hospital in cardiac arrest and ultimately died there around 11:42 p.m. The accident occurred while he was inspecting the machinery with another worker, who was the one that initially reported the emergency to the company.
Police and labor authorities in South Korea are investigating the exact circumstances of the incident and whether there have been any violations of safety guidelines. Machine Safety is essential to stay trained and informed of, even with routine inspections.
In 2018, another worker fell to his death three meters off of a conveyor at the same company.
Hudson, N.C.- Last Tuesday, 12/29/20, at Sealed Air Corp. plant in Hudson, North Carolina, worker Alan Rothenberger was trapped in a machine for 45 minutes.
He was airlifted to a hospital and is currently in a coma due to brain damage caused by lack of air-flow to his brain for 10 minutes after the incident.
The North Carolina Occupational Safety and Health (OSHA) division has begun its investigation into the incident.
“Based on the preliminary information that we have at this time, an employee was threading up a machine when their body was pulled into the machine causing crushing injuries to their torso,” OSHA said in a statement.
The incident is believed to have taken place when rollers did not have a clear stop or release button accessed, potentially being a lockout tagout machine issue or fault. Sealed Air. Corp manufactures bubble wrap and foam.
Rapid City, SD – The Occupational Safety and Health Administration (OSHA) has opened an investigation into a Rapid City trench collapse that trapped two workers, including one who died last Monday afternoon. OSHA is still confirming information of the identity of the workers as well as the company.
The incident occurred in the driveway of an unoccupied home in an area building up new homes and apartments.
The accident was reported just before 4 p.m., after a police officer and medic responded and found the two men trapped in a large dirt pile in a trench that was 15 feet long, six feet wide, and five feet deep.
First responders were able to rescue the man submerged up to his chest, but the other man was buried, where it took nearly five hours before recovering the body around 8:45 p.m.
Trenching, or creating a narrow excavation, is a dangerous activity if not done properly, according to OSHA’s Trenching and Excavation Safety publication. Cave-ins or collapses are the greatest risk and can be fatal since one cubic yard of soil can weigh as much as a car.
OSHA has cited $3.4 million for coronavirus-related violations since the start of the pandemic, the U.S. Department of Labor’s Occupational Safety and Health Administration stated last Friday. These 3.4 million in fines arise from 255 inspections conducted by OSHA. Senior living providers are among these citations.
Operators in these facilities have been fined for failing to implement written respiratory protection programs; failing to provide a medical evaluation, respirator fit test and training on the proper use of a respirator and personal protective equipment; and failing to report an injury, illness or fatality.
The retirement community, Friendship Senior Options, out of Schaumburg, IL, was fined $13,494 for three “serious” violations related to respiratory policies and employee use of respirators.
A spokeswoman for Friendship Senior Options said the provider has “cooperated fully” with OSHA during the investigation.
Another senior living facility, in Arlington, TX was fined. OSHA fined Meadowbrook Memory Care $1,928 for allegedly not keeping records of fatalities, injuries, and illnesses.
These two violations were among 11 found during inspections between Nov. 20 and 26, totaling $101,207 in fines.
Martin Technical provides COVID-19 solutions and learning for all types of plants and facilities.
Winnipeg, Canada – Manitoba Workplace Safety and Health is investigating at Gerdau Long Steel North America after a worker was injured in an accident at the mill in Selkirk on the weekend.
A spokesperson for the steel mill confirmed to press that a worker at the Gerdau Manitoba Steel Mill was injured and is expected to be released in “the next day or two.”
According to the province, the unnamed worker fell approximately eight feet from a stepladder and sustained a “serious leg injury,” and then was airlifted to a nearby hospital.
The incident is now under investigation. The company was issued two improvement orders related to ladders directly relating to this incident.
Improvement orders are issued when a priority contravention is noted; they require measures to be put in place by a specified timeframe in order to ensure the safety and health of workers. Approximately 7,000 improvement orders are issued annually in the province of Manitoba.
Every company has different needs and training requirements, which is why Martin Technical offers blended learning solutions internationally to countries like Canada.
Workplace Safety and Health have been notified of three other serious incidents ranging in injuries at the workplace this year, the spokesperson told the press. Some of these incidents also warranted improvement orders.
Commerce, GA- A construction worker at the SK Battery plant in Jackson County, Georgia was declared dead after he sustained injuries from a three story fall.
The accident itself took place November 4, 2020 at the plant’s Formation Building. Reportedly the worker fell through a hole in an air vent 46 feet above the ground, later landing on top of a female worker standing below who also sustained injuries.
Jackson County deputy coroner, Jeff Rogers, said the 34-year-old Augusta man suffered brain injuries and was kept on life support until this weekend. The female worker remains in critical condition but is ultimately expected to survive.
Some workers have told reporters at FOX 5 they worry sub-contractors are sacrificing safety for speed. “You take chances in our trade and you wind up dead,” warned Randy Gregory when FOX 5 Atlanta talked to him in September.
This month’s accident follows other recent injuries at the site. Recently, one worker was hospitalized after he fell through a ceiling, while another allegedly fell through a roof. Fall Protection Training actively addresses the factors that lead to such incidents like these three occurring.
Deputy coroner Rogers said the investigation by OSHA will determine whether the man who died followed safety procedures and at what fault the subcontractors and company will be held at.
“They’re going back out to the site,” explained the deputy coroner. “They’re interviewing witnesses, employees that were there that saw the accident.”
Bruce Township, MI- A plant worker died last Tuesday at a factory after a 25,000-pound manufacturing mold fell on top of him. The factory, about 40 miles north of Detroit, is part of Romeo Rim Inc, which creates custom injection molding services, and had recently celebrated a year without any safety incident.
Deputies and the Bruce Township Fire Department found the man, identified as 42-year-old Davi Spano, underneath the equipment that had fallen from one of the interior plant walls.
“At this time, this incident appears to be a tragic accident,” the sheriff’s office was quoted as saying. The accident was responded to just before 10am, and no other workers were reported to be injured.
The Michigan Occupational Safety and Health Administration (MIOSHA) was contacted following the incident, authorities said. Martin Technical reiterates the need for on-site training and courses to prevent such incidents from occurring.
Ipoh, Malaysia – A worker at a Top Glove factory in Ipoh, Malaysia lost his hand in an accident at the end of October.
The incident occurred at the factory at approximately 5:54 AM when the worker’s hand was severed because it was caught in a rotating shaft of a machine. Reportedly, the worker is in stable condition and was initially treated with first aid at the factory then taken to the hospital.
One of the worker’s colleagues told Free Malaysia Today they have been under pressure as a factory to keep up with the demand of supplying medical PPE/gloves during the COVID-19 pandemic.
In 2018, A Thomson Reuters Foundation exposed and uncovered that some Top Glove workers were working significantly overtime, logging 12-hour shifts and clocking 90 to 120 hours of overtime a month.
This incident in Ipoh occurred towards the end of 13 shift for this particular worker.
Top Glove has said that the company has complied with Malaysian labor laws. Top Glove is the world’s largest manufacturer of gloves, and the news of this machine incident comes weeks just weeks before it has been reported that as many as 17 employees tested positive for Covid-19 since January.