Chicago Dryer Co Fined for Safety Violations

Chicago, IL – A Chicago-based manufacturer of industrial dryers is facing $171,000 in fines after an OSHA inspection revealed “multiple serious violations.” At Chicago Dryer Co., investigators found that operators were endangered by unguarded press brakes, earning the company a citation for a willful violatiowillful violationn (defined as one that is committed with informed disregard for the law or indifference to employee safety).

“When a press brake lacks safety features, one slip and a worker can lose a hand,” Angeline Loftus, area director of OSHA’s Chicago North Area Office in Des Plaines, explained in the April 13, 2015 press release.

Twenty additional serious violations were cited as well, bringing the total to 21. Investigators reported damaged crane slings (some carrying 3,000-pound cylinders) and industrial machines were still being used at Chicago Dryer, railings were not installed on open stairs, and exit routes were blocked and exit doors were locked. Agency inspectors also found that there were electrical safety hazards and training concerns.

The OSHA inspection of Chicago Dryer was carried out after an employee filed a complaint.

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OSHA Fines Ohio Metal Shredders for Welder’s Electrocution

Miamisburg, OH – The electrocution death of a welder at a Cohen Brothers subsidiary facility in October 2014 has resulted in one willful and eight serious safety OSHA electrical safety violations.

Metal Shredders, a subsidiary of Cohen Brothers, located in Middletown, Ohio has been issued proposed penalties of $115,000 by the Occupational Health & Safety Administration. These fines follow an investigation initiated by OSHA after the electrocution of a Metal Shredders maintenance worker.

On Oct. 16, 2014, Geff Garnett attempted to enter a substation by climbing over a concrete wall and fence on the side of the transformer substation. His foot touched the electrical line, which was still energized, and was electrocuted.

OSHA found Metal Shredders failed to protect the welder from an energized electrical line while he was cutting a metal roof off an industrial transformer substation at the facility. The failure resulted in the death of the employee. OSHA investigators found Metal Shredders failed to verify that electrical lines were absent of voltage after turning off the disconnect switch inside the transformer substation cabinet, resulting in a willful violation. Obviously this kind of tragic accident could have been avoided if the materials being used had been checked properly, but it’s also a good idea to look at getting the best mild sheets to ensure safety even further.

Cohen Brothers were also issued three serious safety violations for failing to train employees in electrical safe work practices, the proposed penalties of which total $21,000.

“This was a tragic death that could have been prevented by following basic safety practices for working with high voltage transmission lines,” says Ken Montgomery, OSHA’s area director in Cincinnati. “Employers who work with high voltage electricity must train workers in recognizing hazards and proper procedures to de-energize lines, and ensure the working environment is safe. No workers should lose their life on the job.”

Cohen Brothers strongly disputes the citations. In an official statement, they’ve said, “(OSHA) issued incorrect and unfounded citations today against our company for the October accident that took the life of Geff Garnett…Safety is the core value of Cohen Recycling and we have a long-standing and recognized commitment to the health and safety of our employees.”

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OSHA Fines Kolek Woodshop for Fatal Electrocution of PA Roofer

Creighton, PA – Kolek Woodshop, Inc. has been cited by OSHA for ignoring electrocution hazards. The fatal electrocution of Andrew “CK” Sakala Jr. on a roofing job in September 2014 was the result of his using a non-approved aluminum ladder which made contact with a 7,200-volt power line. Kolek Woodshop sent a second employee to complete the job 72 hours later, exposing that person to the same conditions that resulted in the fatal electrocutionelectrocution death of Sakala.

OSHA said it identified one willful violation because Kolek exposed the second employee to the same hazards after the fatality. The company also failed to report the fatality to OSHA. The western Pennsylvania-based roofing contractor now faces penalties of $67,900. Don’t fall into the trap and hire a ‘cheaper’ contractor to get the job done. The last thing you want are fatalities on site. You’ll find an abundant amount of roofing companies Austin who are more than likely happy to travel. You could check them out for your roofing requirements.

Christopher Robinson, director of OSHA’s Pittsburgh area office, said it was “alarming” for the second employee to be sent into the same potential danger: “The blatant disregard for worker safety demonstrated [in the Kolek case] is horrifying and completely despicable…This company’s failure to implement basic safeguards resulted in tragedy.”

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CT Waste-to-Energy Plant Faces OSHA Fines for Hazardous Workplace Practices

BRISTOL, CT – Covanta Energy Bristol Inc faces more than $90,000 in proposed fines for fostering a hazardous workplace. Violations of workplace health standards included allowing combustible dust to accumulate on exposed surfaces and failing to determine the level of employees’ exposure to ash containing toxic metals. Additionally, the employer didn’t provide adequate training and “protective and protective clothing for an employee performing testing on live electrical parts;” had “inadequate safeguards for employees working in confined spaces;” and did not provide enough eyewash for “employees working with batteries”, and also failed to provide enough handwash such as deb instant foam for them to use to wash their hands after dealing with hazardous things. The plant also had “fall, fork truck, air pressure and mechanical hazards,” according to the OSHA inspection. The health and safety team also suggested that the company install an lel sensor due to them operating in a high-risk environment. When it comes to safety, it’s better to be safe than sorry.

The plant located in Bristol, CT burns garbage to produce energy and can process 650 tons of solid waste a day. The U.S. Department of Labor’s Occupational Safety and Health Administration began an inspection in October in response to a complaint about workplace safety and health violations.

“Covanta Energy Bristol Inc. needlessly exposed its employees to the hazards of electrocution, fire, falls, slips and trips, crushing, being trapped or overcome in a confined space, eye injuries and cancer, lung or kidney damage,” Terence McEvily, OSHA’s acting area director in Hartford, said in a statement. “It must take effective steps to eliminate these hazards and prevent them from happening again.” OSHA cited the plant for 16 “serious violations of workplace safety and health standards.”

A Covanta spokesman said the company had not yet received the citations from OSHA but looks forward to resolving the issues, stating: “The health and safety of employees is our first priority at Covanta so we take the assertions in the OSHA press release very seriously…We look forward to working cooperatively with OSHA to gain a thorough understanding of the concerns.”


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2 Dead in Australian Electrical Maintenance Accident

Morley, Australia – 2 energy workers were killed and 2 seriously injured this week in an explosion at Morley Galleria shopping center located in a suburb of Perth, Australia. Alan Cummins, age 30, was killed at the scene and Matt Hutchins, 22, died in Royal Perth Hospital shortly after the accident.

Employees of High Energy Solutions were performing routine maintenance near an electrical transformer. The exact cause of the explosion is as of yet unknown, but under investigation. Industry experts suspect that an arc flash blast caused the accident. The survivors are in intensive care recovering from burns and smoke inhalation at the Royal Perth Hospital. It has been reported that the injured are in critical condition, with burns to 60-80% of their bodies.

The mall was evacuated and closed temporarily due to power outage and emergency responders working to determine the extent of the accident and damage. Adjacent roads were also temporarily shut down.

In a statement released by High Energy Service Pty Ltd, general manager Brad Mitchell said: “This is a truly tragic day and our thoughts and prayers are with the family and friends of the deceased persons and those of the injured employees… We will be fully co-operating with all the relevant authorities in their investigations and will be conducting our own investigation. Our focus at this moment is supporting those injured people and their families and our other employees.”

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Electrical Explosion in Detroit Blows Manhole Covers

DETROIT, MI – An electrical explosion at Fort Washington Plaza in Detroit blew three manhole covers into the air.

Authorities confirmed that the high-rise building at 333 West Fort Street has been evacuated. DTE Energy crews have been sent to the building, although a spokesman for DTE said it’s not clear if their service is involved or affected.

Fire Chief John King said the whole situationelectrical explosion unfolded after three manhole covers apparently “blew up.”

“We believe we have some underground wiring that has affected the scene. This building right here has been evacuated because of the amount of smoke that was accumulating in the basement, but there is no fire in this building nor has it affected the electrical in this building,” he said. “But it’s being evacuated and it will be shut down the rest of the day.”

“We’re always worried about that, that’s why we want to keep as many people aware of what’s going on as possible because we don’t want people to be near them and be aware that they will fly up in the air and come down and hurt someone,” said King.

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Electrical Training Pays Off – Worker Saved by Plank of Wood

Swansea, UK – A workman saved a fellow employee from electrocution by hitting him with a plank of wood. Learning safe release methods of shock victims is a required part of electrical safety training, one that may have saved Mark Bradley’s life.

Bradley, 50, was struck by a reported 11,000-volt shock when a metal lamppost he was installing hit overhead power cables.

Ade Savage tried to free him by pulling and punching him – but making contact with the shock victim made Savage part of the electrical circuit and he suffered shocks himself. Savage then used a method taught in shock victim release training – He used a plank of wood and hit Mark until he broke the grip of the current. Wood is an insulator of electricity, meaning electrical current does not pass through it so Ade was no longer affected by the electric shock.

Mark Bradley, from Gosport, Hants, was taken to the hospital with burns to his face and arms and blood coming from his ears. Ade Savage was also treated for burns after the accident at a Network Rail site in ­Basingstoke. An ­investigation is being carried out.

BAM Construction said: “We can confirm there was an accident on our Basingstoke site late on Monday afternoon, where we are working for Network Rail.

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Arc Flash Injures 2 at American Refining Group in PA

BRADFORD, PA — Two American Refining Group (ARG) employees were injured early Wednesday when an electrical arc flash occurred as they were working on electrical equipment at the plant.

Sara Furlong, executive communications coordinator at ARG, said information released by Don Keck, senior vice president of operations, stated the incident occurred at approximately 6:30 a.m. in the motor control center of the crude unit. Mrs. Furlong said two male employees, who were not identified, were working in the facility, which is undergoing expansion due to growing electrical requirements at the refinery.

“They were doing routine work at the crude unit” when the arc flash occurred, Mrs. Furlong said. arc flashAfter the arc flash, which did not cause a fire, the employee with less severe injuries was able to radio for assistance.

“They were both injured. One was taken by ambulance to Bradford Regional Medical Center and the other was flown by Mercy Flight helicopter to (Erie County Medical Center) in Buffalo, (N.Y.),” Mrs. Furlong said.

Mrs. Furlong said an investigation is being conducted by the refinery’s in-house safety personnel to determine the cause of the incident.

In addition, Occupational Safety and Health Administration (OSHA) officials were at the refinery following the incident to investigate, and company officials were able to provide all required information.

“We expect further inquiry from OSHA and are prepared to fully comply,” she remarked.

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Worker Suffers Electric Shock and Burns in WI

PLEASANT PRAIRIE, WI –A 24-year-old temporary maintenance employee suffered severe burns from electrical shock while on assignment for Parallel Employment Group of Wisconsin Inc. Working at the Arvato Digital Services LLC distribution center in Pleasant Prairie, the employee came in contact with an energized electrical source and suffered electrical shock. This caused severe burns and left the employee unable to work for more than four months after the May 19th incident.

An investigation OSHA cited both companies for failure to train employees in electrical safety-related work practices, including wearing electric arc flash and shock protection equipment.

OSHA cited Arvato Digital Services for one willful and 10 serious safety violations, carrying proposed penalties of $124,000. Parallel Employment Group, was cited for four serious violations and faces penalties of $26,000. Temporary staffing agencies and host employers share control and responsibility for temporary employee safety and health.

“Workers should not conduct maintenance and trouble-shooting without shutting down electrical sources and wearing Personal Protection Equipment. Those actions can prevent severe injuries like those suffered by this worker,” said Chris Zortman, OSHA’s area director in Milwaukee. “Both temporary staffing agencies and host employers must train and equip their employees properly.”

OSHA’s investigation found the worker, who had been employed for about eight months, had inadvertent contact with electrical equipment while trouble-shooting an electrical failure on a heat-sealing machine.

Arvato Digital Services failed to implement electrical safety practices for employees, which resulted in one willful violation. A willful violation is one committed with intentional, knowing or voluntary disregard for the law’s requirement, or with plain indifference to employee safety and health.

Arvato Digital Services and Parallel Employment Group were cited for failure to train temporary employees in electrical safety and exposing workers to operating machinery parts on conveyers and press equipment. These serious violations exposed workers to electrical shock and amputation.

Additionally, Arvato Digital Services failed to require personal protective equipment for employees working near exposed, energized electrical parts. The company also did not develop procedures to de-energize circuits and equipment safely or ensure stored energy capacitors were grounded. A serious violation occurs when there is substantial probability that death or serious physical harm could result from a hazard about which the employer knew or should have known.

The citations from OSHA included electrical safety, arc flash, lockout, and machine guarding citations, as follows:

PPE -OSHA 29 CFR 1910.132(d)(l): The employer did not assess the workplace to determine if hazards are present,or are likely to be present, which necessitate the use of personal protective equipment (PPE):

Lockout / Hazardous Energy Control Program – OSHA 29 CFR 1910.147(c)(4)(i): Procedures are not developed, documented and utilized for the control of potentially hazardous energy when employees were engaged in activities covered by this section:

29 CPR 1910.147(c)(6)(i): The employer did not conduct a periodic inspection of the energy control procedure at least annually to ensure that the procedure and the requirement of this standard were being followed:

Machine Guarding 29 CFR 1910.212(a)(l): Machine guarding was not provided to protect operator(s) and other employees from hazard(s) created by in going nip points, and unguarded conveyor belts:

View the Citation Here

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Arc Flash Injures 4 Utility Workers in MN

SHAKOPEE, MN – Four Shakopee utilities workers were taken to the hospital after an accident during electrical maintenance work on 12,000 volts Monday morning.

Neighbors said one of the workers was shocked while standing in a cherry picker bucket near the intersection of Adams Street and 6th Avenue.  Witnesses said the worker started screaming from inside the charred bucket that was stuck close to the power lines. As neighbors called 911, the worker tried to strip off his clothes and was even tempted to jump to the ground.

As coworkers lowered him back down, witnesses said it was clear that burns were covering much of his back and body..

“We heard a boom and his skin was smoking,” one of the neighbors said.

The city said it wasn’t technically a shock, but an “arc flash,” in which powerful currents travel through the air. An arc flash can cause severe burns and destruction of skin and tissue. An arc flash can melt or set clothing on fire, causing more burns.

To avoid the risk of an arc flash, crews are supposed to wear special protective fabric. One neighbor told FOX 9 News the worker in the bucket kept repeating, “I should have put it on. Why didn’t I put it on?”

Failure to wear proper arc flash PPE is a common occurrance. Two of the workers were taken to Hennepin County Medical Center, and the other two were treated at St. Francis Regional Medical Center. The latter two have since been released from St. Francis.

“I’ve been with the utility five years, and I don’t recall something happening to this extent,” said Renee Schmid, superintendent. “It’s something we don’t want to happen. Safety is our foremost concern with our employees.”

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