The Occupational Health and Safety Association (OSHA) recently announced its top 10 safety violations for the 2020 fiscal year. Every year, OSHA announces it’s top 10 most frequently cited safety violations. This helps alert employers so they may prevent these hazards before they take place.
No. 10:Machine Guarding
Last year Machine Guarding ranked number 9. In 2020 it received 1,313 citations. It’s reassuring to see fewer citations in this standard. But, worker amputations continue to be a concern.
No. 9: PPE and lifesaving equipment related to eye and face protections
The previous year, eye and face protection was in spot number 10, so this citation has increased. This relates to PPE that prevents eye and face injuries including chemical, environmental and other hazards. This can include Arc Flash related injuries. So, proper Arc Flash labeling programs are critical in ensuring PPE is worn in these situations.
No. 8: Fall Protection Training requirements
Citations were given out for failure to provide proper training materials and programs.
No. 7: Improper Use of Industrial Trucks
The Improper Use of Industrial Trucks held the same ranking as it did last year at 1,932 citations.
No. 6: Lockout Tagout (Control of Hazardous Energy)
Lockout Tagout went down from number #5 in the year prior. In 2020, it held 2,065 violations. Improper training and procedures are often to blame. Martin Technical offers LOTO training to prevent accidents and citations of this very kind.
No. 5: Improper use of Ladders
2,129 citations were given for the Improper use of Ladders in 2020.
No. 4: Scaffolding
Scaffolding moved from #3 to #4 in 2020 with 2,538 citations.
No. 3. Respiration Protection
This standard had 2,649 citations in 2020, moving from #5 to #3. This is both due to lack of fit testing and program management.
No. 2. Improper Implementation of Hazard Communication
Hazard Communication relates to the evaluation and clear identification of hazardous chemicals in the work place. Related citations in 2020 numbered at 3,199.
No. 1: Fall Protection
Fall Protection has been the number one citation for 8 years, with 5,424 citations in 2020. In partnership with PIXO VR, we offer fall protection training through Virtual Reality training allowing a “hands on” experience of a a previously inaccessible training experience.
These top 10 alone make up a total of 24,239 citations. What will you do to prevent citations, injury, and deaths in your facility in 2021?
Henderson, NV – The Nevada Occupational Safety and Hazard Association (Nevada OSHA) is investigating the death of Harry Kenneth Peterson III, as reported by The Las Vegas Review Journal. Last week, the fire department was called to a rock quarry described as the Viento Puntero Pit.
Fire Department Chief, Shawn White, reported what he was told by emergency crews. Crews were informed that Peterson had been helping others move a rock crushing machine to another area of the work site.
When part of the machine was apparently jammed, Peterson tried to fix it and was caught in the machine. Rescue workers said it was not clear how he became stuck. White reported Peterson had head and chest injuries. When rescue crews arrived, Peterson had already been removed from the machine.
When emergency crews arrived, Peterson was breathing and transported to to Sunrise Trauma. On Friday, Peterson succumbed to his injuries at Sunrise Hospital and Medical Center.
The death has been ruled an accident. The Fire Department has contacted Nevada OSHA to investigate the work site death. A related police report was released Wednesday. It did not contain details about the incident, except that it did not appear to be a result of a criminal act.
Nevada OSHA’s spokeswoman, Teri Williams, described Peterson’s employer as Las Vegas Paving Corp. The company lists their services on its website, including: asphalt placing, aggregate crushing & material supply, Design-Build. James Barker acts as Las Vegas Paving Corp’s general counsel. He did not comment out of respect for the family and because of the ongoing investigation.
YEOSU, South Korea – Sunday, January 10th, 2021, a 33-year-old mechanic for a coal storing company at the national industrial complex in Yeosu died after his body got stuck in a machine used for coal transportation.
According to Yeosu Fire Station, the contract worker was caught in the machine starting around 7:55 p.m. Sunday and was taken out from the machine at 10:32 p.m. by rescuers dispatched to the scene.
The badly injured worker was transported to a nearby hospital in cardiac arrest and ultimately died there around 11:42 p.m. The accident occurred while he was inspecting the machinery with another worker, who was the one that initially reported the emergency to the company.
Police and labor authorities in South Korea are investigating the exact circumstances of the incident and whether there have been any violations of safety guidelines. Machine Safety is essential to stay trained and informed of, even with routine inspections.
In 2018, another worker fell to his death three meters off of a conveyor at the same company.
Hudson, N.C.- Last Tuesday, 12/29/20, at Sealed Air Corp. plant in Hudson, North Carolina, worker Alan Rothenberger was trapped in a machine for 45 minutes.
He was airlifted to a hospital and is currently in a coma due to brain damage caused by lack of air-flow to his brain for 10 minutes after the incident.
The North Carolina Occupational Safety and Health (OSHA) division has begun its investigation into the incident.
“Based on the preliminary information that we have at this time, an employee was threading up a machine when their body was pulled into the machine causing crushing injuries to their torso,” OSHA said in a statement.
The incident is believed to have taken place when rollers did not have a clear stop or release button accessed, potentially being a lockout tagout machine issue or fault. Sealed Air. Corp manufactures bubble wrap and foam.
Jay, ME- Malfunctioning machinery sent wood fiber and other debris shooting into the sky after a massive explosion at a paper mill in Jay, Maine, Wednesday afternoon, officials said.
All employees at the mill have since been accounted for and no injuries were reported.
At 12:06 p.m., Jay police and fire officials received reports of an explosion at a paper factory operated by Pixelle Specialty Paper Solutions at 300 Riley Rd., Davis said. Pixelle spokeswoman Roxie Lassetter said a rupture in the pressure valve of a digester, which creates pulp from wood chips to be used in the paper, caused the explosion.
Lassetter said none of the 165 employees who were inside the building were near the explosion. Some employees and people close to the plant were treated at the scene for minor respiratory issues from the debris in the air, but no one was taken to the hospital, she said.
Lassetter said the blast sent water, wood fiber, and chemicals used during the pulping process into the air during the blast. Environmental officials from the state will assess the area for any hazards, she said.
Pixelle has yet to determine the extent of the damage. Fire officials and representatives from the company will start to assess the site Thursday morning, though Lassetter said the area of the blast has sustained “significant damage.”
Lawrence Township, NJ- BWay Corp.—doing business as Mauser Packaging Solutions—received a citation from the U.S. Department of Labor’s Occupational Safety and Health Administration for workplace safety and health hazards after an employee suffered an amputation on Sept. 26, 2019, at its Lawrence Township facility. The company now faces $151,329 in penalties.
OSHA inspected the facility after being notified that an employee was cleaning a machine when the amputation occurred. The agency cited BWay Corp. for failing to use lockout/tagout procedures to protect employees from hazardous energy. OSHA cited the company for similar violations at multiple facilities between 2016 and 2019.
“Workers servicing or maintaining machines are at risk of serious injury, including amputations, if hazardous energy is not properly controlled,” OSHA Marlton Area Office Director Paula Dixon-Roderick said in the statement. “This company must correct the hazards identified to protect workers’ safety.”
The company had 15 business days from receipt of the citations and penalties to comply, request an informal conference with OSHA’s Area Director or contest the findings before the independent Occupational Safety and Health Review Commission.
Under the Occupational Safety and Health Act of 1970, employers are responsible for providing safe and healthful workplaces for their employees. OSHA’s role is to help ensure these conditions for America’s working men and women by setting and enforcing standards, and providing training, education and assistance.
Eufaula, AL- Within the last month, there have been two fatalities in Tyson factories within the United States. A worker died on March 2nd at a Keystone Foods chicken processing plant in Eufaula, AL while cleaning a piece of equipment.
Barbour County Coroner Chip Chapman said in the report that 39-year-old contractor Carlos Lynn became “caught in a pinch-point of the equipment,” and that the cause of death was a decapitation. The official told the broadcaster that the equipment involved in the incident was a chiller.
Tyson Foods, the owner of the plant, told WRBL that operations halted at the facility the day following the industrial accident.
“We’re investigating an accident at our Eufaula, AL facility yesterday that involved a worker employed by an outside contractor and will provide more information when we can,” Tyson Foods said in a statement printed by the station. “We’re grateful for the swift response and assistance of local emergency personnel.”
Another worker died in a Tyson plant March 23rd in Garden City, Kansas.
Deputies responded to the plant for a man not breathing. EMS transported the man, identified as 30-year-old Kendrick Gregory of Garden City, to the hospital where he died.
The Finney County Sheriff’s Office said their initial investigation showed that Gregory was doing maintenance on the harvest assembly line when he was pulled up by harness against a takeaway belt. Another co-worker was able to cut him free.
These two fatalities in Tyson factories could have potentially been prevented with proper and secure Lockout Tagout procedures. Lockout Tagout isolates and locks each energy source for a given piece of equipment, helping to prevent the startup of machinery or equipment that may result in injuring a worker.
Sanger,CA- A woman died after her hair and clothing got stuck while clearing debris on Friday from a raisin processing machine, the Fresno County Sheriff’s Office said. The fatality from the incident happened at the Del Rey Packing Company’s dehydrator plant near Sanger, California.
The woman was identified as 33-year-old Yaneth Lopez Valladares.
Fresno Sheriff’s say Valladares got a piece of loose clothing caught in a machine used to process raisins.
The machine severely injured her, causing her to pass away at the scene as a result of the trauma she suffered, officials say.
Two other employees were nearby and immediately powered down the equipment and dialed 911. This was the woman’s second year working at this particular facility.
Valladares’s boss was too shaken and distraught to speak to us on camera, but he says his heart goes out to her family and friends.
Cal OSHA is investigating the incident, which could take a few months to complete, and released this statement:
An employee working for a farm labor contractor named Blessed Harvest was working on a Stem Grading Line when their clothing got caught on a shaft to a cylinder that breaks up raisin bunches, causing the employee to strike their head.
They will also be looking to see if there were any violations at this facility and if proper training was given to employees.
Gary, IN- A worker was seriously injured in an industrial accident at Gary Works Wednesday.
The steelworker suffered multiple injuries and was taken to Methodist Hospitals Northlake Campus in downtown Gary. Information on his condition was not immediately available but he is expected to survive.
“We had a worker that got seriously hurt with several injuries but none life-threatening,” United Steelworkers District 7 Director Mike Millsap said. “All I know is he is a maintenance technician and was working on (a blast furnace) and he got hit by something.”
U.S. Steel’s OSHA Recordable Incident Rate has been 0.14 per 200,000 hours so far this year, down from 0.17 in 2017.
Though the United Steelworkers union and steelmakers have worked for years to prioritize workplace safety at the industrial mills, the hulking factories where metal is forged post many inherent hazards that include hot temperatures, catwalks over great heights, and moving equipment that weighs tons. Steelworker ranks as the sixth most deadly job nationally, according to the Bureau of Labor Statistics.
Kentucky, USA- The family of a Kentucky man killed in a workplace incident has filed a lawsuit against his employer, GE Appliances, as well as other parties.
Steve Herring, who has worked for GE Appliances for more than two decades, died in February after being pinned by machinery while working on a refrigerator-building assembly line. News sources are reporting that the state OSHA’s investigation into the workplace incident found that it could have been caused by an inadvertent activation of an improperly positioned gate interlock control.
The lawsuit filed in Jefferson Circuit Court last week names General Electric Company, Design Safety Engineering Inc., Doerfer Corperation, Doerfer Acquisition Company, JR Automation Technologies LLC, Haier US Appliance Solutions Inc. and Kentucky resident Mark Miller as defendants.
The lawsuit claims that the assembly line Herring was working on was “unreasonably dangerous” and in “defective condition.” It alleges that there were no instructions or warnings about the hazards on the line — and that the companies being sued were aware of the defects. The suit requests punitive and compensatory damages.
According to Kentucky OSHA, GE made changes to the safety programming on an assembly line that was identical to the one at which Herring was pinned following a 2014 incident. However, the company didn’t fix the line where Herring worked until after Herring died.
An inspection conducted by the agency after the fatality resulted in GE being cited for seven safety violations and fined $98,000, which the company is appealing.