Bluffton, IN – Valero Renewable Fuels was the site of a workplace death this month caused by a lockout accident. A 42-year-old contractor was found dead at the plant, his body trapped in a piece of machinery.
Ryan West became trapped in machinery while working as a contractor at the Valero Renewable Fuels ethanol plant in Bluffton, IN. Local police have stated that Valero employees called 911 saying they couldn’t find West and feared he had been in an accident. When emergency responders arrived, they found his body caught in a piece of equipment. West was employed by Diversified Industrial Services, a grain equipment supplier, and was performing maintenance work on a large auger.
Lockout procedures provide detailed instruction on how to isolate and lock each energy source for a given piece of equipment, helping to prevent the startup of machinery or equipment that may result in worker injury. Lockout/Tagout is also known as LOTO or Control of Hazardous Energy. These terms refers to the same safety standard and procedures and practices designed to prevent the unexpected start up or movement of equipment, especially crucial during maintenance or service work.
A study conducted by the United Auto Workers revealed that 20% of fatalities among their membership were attributed to inadequate hazardous energy control or lockout/tagout (LOTO) procedures. An estimated 3 million workers service equipment as a part of their work duties. These employees face the greatest risk of injury if lockout/tagout is not properly implemented. Compliance with the lockout/tagout standard is said to prevent approximately 120 fatalities and 50,000 injuries each year at facilities across the US.
Indiana’s arm of OSHA is investigating this latest incident, while local news media are reporting a history of safety violations at the ethanol plant. Earlier this year, Valero’s Bluffton plant was fined for “serious safety violations” involving machinery safety and lockout/tagout.
Tragedies such as this lockout accident in Indiana are preventable. Please contact a Lockout Specialist at Martin Technical today to discuss how we can help to make your plant or facility better, safer, and more efficient with the support of our suite of Lockout Tagout, Arc Flash, Electrical Safety, Risk Assessment, Training, Machine Safety, and Safety Consulting services.
Auburn, New South Wales – Craig Tanner (42), father of three, was killed in a tragic lockout accident at an industrial ink manufacturer in West Sydney, Australia. Two other workers were hospitalized after also being trapped in the vat of ink. The three workers were cleaning the ink vat as part of a routine maintenance check when they became stuck at the DIC Australia Ink factory.
The men became trapped when a mixing blade unexpectedly started up while the tank was being cleaned at the factory. Tanner was working at DIC as a contractor. He was inside and cleaning the tank when the blade started moving and cut into his legs.
The vat was a cylinder shape, about 26 feet high with a mixing blade inside. Rescuers used manhole access at the bottom of the of the confined space to reach the workers. “Ink slush” at the bottom of the vat plus the confined nature of the space made the rescue extremely difficult. It took four hours to free the men who were covered in black ink, which further complicated their rescue and treatment.
A thorough investigation will be made to identify cause(s) of the accident, with special attention paid to how the mixing arm of the large vat accidentally switched on when the men were inside it at the time.