Mobile, AL – OSHA has issued fines of over $75,000 to an Alabama packaging manufacturer for failing to protect employees from the hazards of moving parts. Ampac Mobile Holdings LLC (operating as ProAmpac) was found to have been exposing employees to caught-in and struck-by hazards at their Mobile (AL) facility. Federal workplace safety investigators are charging $75,156 in penalties for inadequate machine guarding and lockout/tagout procedures violations.
OSHA was alerted to the Ampac/ProAmpac facility after an employee suffered a severe hand injury as a result of getting caught in a piece of equipment. In a separate accident, an Ampac employee’s finger was lacerated when struck by moving machine parts.
In the course of their investigation, OSHA determined that Ampac failed to use proper machine guarding measures, and failed to control hazardous energy by implementing effective lockout/tagout procedures.
Unfortunately, these two accidents could have been prevented. As OSHA’s Acting Mobile Area Office Director stated, “A comprehensive safety and health program, includ[ing] an evaluation and correction for amputation hazards, could have identified and prevented these injuries.”
An estimated 3 million American workers service equipment in the course of their jobs. These employees face the greatest risk of injury if lockout/tagout is not effectively implemented. Compliance with the federal lockout/tagout standard prevents approximately 120 fatalities and 50,000 injuries each year. Additionally, it has been estimated that workers injured on the job from exposure to hazardous energy lose an average of 24 workdays for recuperation.
Edgewood, FL – An employee of an Orlando-area marble and granite facility died after being crushed by a machine he was cleaning earlier this month.
The worker has been identified as Shawn Knowles (age 44). Emergency responders were initially called to handle an arm injury, after co-workers found Knowles hurt but conscious. Unfortunately, he subsequently lost consciousness from the shock of the injury and went into cardiac arrest.
According to area fire rescue personnel, Knowles is reported to have been hosing down a water trench surrounding an automated machine when he was pushed into the wedge by the heavy device. He was crushed by a beam and a piece of the machinery. Firefighters arrived and began resuscitation efforts. Knowles was taken to the Orlando Regional Medical Center where he later died.
Lakewood, NJ – A preventable lockout/tagout accident at a New Jersey ice cream manufacturer has left one employee missing a finger and the company owing $103,000 in fines to OSHA.
OSHA fined the ice cream maker, Mister Cookie Face, located near Rutgers University, $103,000 after an employee lost a finger and fractured another while performing maintenance on a machine. An inspection by the U.S. Department of Labor found numerous “machine safety hazards,” according to a release from the department.
The department cited the company, which manufactures ice cream bars and sandwiches, for not having a safety lockout procedure on the machine that would have prevented it from starting unexpectedly during maintenance activities.
Lockout procedures provide detailed instruction on how to isolate and lock each energy source for a given piece of equipment, helping to prevent the startup of machinery or equipment that may result in injuring a worker. As OSHA’s regional director stated, “this injury could have been avoided with worker training and the use of lockout/tagout procedures.”
Mister Cookie Face was also penalized for not making sure employees used “personal protective equipment,” not providing an eyewash station where employees used corrosive chemicals and for exposing its employees to “bloodborne pathogen hazards.”
The Mister Cookie Face is owned by Fieldbrook Foods Corp of Dunkirk, New York.
Cookeville, TN – Police report that a loose valve cap has caused the death of an employee at M&E Industries.
A valve cap on a highly pressurized tank came loose and hit M&E Industries employee Dewey Mayberry in the chest, critically injuring him. Mayberry was taken to a local medical center where he was pronounced dead.
Dewey Mayberry, age 65, had worked at the M&E Industries plant since 2003. He is reported to have been performing his typical daily job duties when the accident occurred. Local police describe the valve cap as being thick metal and estimate it to have been the size of a “salad plate…about six inches in diameter.”
The M&E Industries facility in Cookeville produces refueling equipment such as filters, filter housings, and filter separators.
Tar Heel, NC – The North Carolina division of OSHA has launched an investigation into operations at the Smithfield Packing Plant in Bladen County (NC) after a mechanic was killed in a pressure release accident on the job last week.
According to sources, the fatal workplace accident began when Michael Jessup (age 55) became trapped in a piece of machinery. Jessup was performing repairs on a conveyor belt and was on a scissor lift at the time of the accident.
NC Department of Labor stated that Jessup “was struck in the head by a cylinder while trying to remove a bent wheel from a chain drive. The employee switched the airline hoses to relieve pressure from the chain when [he] was stuck.”
Emergency personnel were called to the facility where they pronounced the man dead at the scene as a result of trauma to the head. Jessup had been employed by Smithfield for about a decade.
PETERS TOWNSHIP, PA – Cameron Allen Funk, 19, Greencastle, was found dead at Mellott Manufacturing, according to a release from Pennsylvania State Police, Chambersburg. Funk’s death was caused by a heavy piece of machinery falling on him.
Dispatchers identified the incident as an industrial accident with entrapment when first calling emergency personnel to the scene. An update soon after indicated there was no entrapment, but that a person was dead. State police arrived on scene around 3:00 PM on Wednesday, February 28.
State Police, the Franklin County Coroner’s Office and OSHA are investigating the incident. As of right now the death ruled an accident.
“The employer has no prior OSHA inspection history,” said Joanna P. Hawkins, deputy regional director for the U.S. Department of Labor, Philadelphia. “OSHA has up to six months to complete its investigation.”
Mellott Manufacturing makes conveyors and machines for the sawmill, pallet and woodworking industry. Sixty employees work there, per the company’s website.
This is the fourth death in Franklin County, PA in the last month from heavy machinery. Three people died earlier this month as a result of a crane accident at Manitowoc Crane in Shady Grove, just east of Greencastle.
Chattanooga, TN – Two workers performing maintenance on a sewer line in Chattanooga were injured in a confined space explosion this week. The two men were employees of SpectraShield, a subcontractor used by the City of Chattanooga.
The men were down in a manhole when the flash fire broke out, they were able to escape the confined space and call for help. Firefighters were dispatched, the fire was already out when they arrived. Tennessee’s OSHA division is involved in the investigation into the cause of the accident.
One worker suffered minor burns but was not hospitalized. The other was transported to a local hospital to be treated for second-degree burns.
Canton, OH – A Fresh Mark employee died recently after his leg was caught in a waste grinder. Ohio’s Stark County Coroner’s Office stated that 62-year-old Samuel Martinez stepped into a chute and was caught in a waste grinder at the meat processing plant outside of Cleveland. Authorities say he died at the scene.
Fresh Mark Inc. supplies grocery stores, restaurants, and food service companies with bacon, ham, hot dogs and deli meats.
Fresh Mark officials are working with authorities to determine the cause of the accident.
Machine safety is crucial to workplace safety. Machine Safety and Lockout Tagout procedures, training, and awareness save lives, maintain production schedules, and keep machinery operational on a daily basis and are the foundation of a safe and efficient workplace.
Singapore – MW Group faces a $200,000 fine resulting from a fatal workplace electrocution. Singapore’s Ministry of Manpower has ruled that a professional Arc Flash Risk Assessment and safe work procedures could have prevented the 2013 fatal electrocution of a worker at the MW Group Pte Ltd’s Pantech Business Hub.
Following a five day trial, MW Group Pte Ltd was convicted for workplace safety and health lapses. The director of the local Occupational Safety and Health Inspectorate stated that the employer knew that the technicians were exposed to the risk of electrocution, yet MW Group failed to provide workers with a step-by-step guide on how to do the job safely.
On the day of the electrocution, a MW Group employee was asked to test and calibrate the ARS machine. The worker held a high voltage probe to test the ARS from 2kV to 12kV and during the test he fell backwards and became unconscious. He died later that day, with the cause of death certified as electrocution.
MW Group, an equipment calibration and testing company, is being fined for failing to conduct a specific risk assessment and establish safe work procedures for the calibration and testing of an arc reflection system (ARS) machine. Safety investigations revealed that although MW Group had conducted a generic risk assessment for electrical testing prior to the accident and electrocution was identified as the only hazard, no control measures were put in place. The Energy Market Authority, in its investigations into the accident, concluded that no proper test fixtures were set up before the start of the high voltage calibration works. Additionally, it was determine that the worker did not maintain a safe working distance of approximately 1.5m from the “live” terminals.
The Ministry of Manpower stated that as the DC output voltage level of the ARS gradually increased, this difference between the worker’s body and the probe to test the ARS he was holding resulted in a flashover, or arc flash – a dangerous type of electrical explosion.
Singapore’s director of occupational safety and health inspectorate said that “The employer knew that the technicians were exposed to the risk of electrocution…yet failed to provide the technicians with a step-by-step guide on how to do the job safely.”
Auburn, New South Wales – Craig Tanner (42), father of three, was killed in a tragic lockout accident at an industrial ink manufacturer in West Sydney, Australia. Two other workers were hospitalized after also being trapped in the vat of ink. The three workers were cleaning the ink vat as part of a routine maintenance check when they became stuck at the DIC Australia Ink factory.
The men became trapped when a mixing blade unexpectedly started up while the tank was being cleaned at the factory. Tanner was working at DIC as a contractor. He was inside and cleaning the tank when the blade started moving and cut into his legs.
The vat was a cylinder shape, about 26 feet high with a mixing blade inside. Rescuers used manhole access at the bottom of the of the confined space to reach the workers. “Ink slush” at the bottom of the vat plus the confined nature of the space made the rescue extremely difficult. It took four hours to free the men who were covered in black ink, which further complicated their rescue and treatment.
A thorough investigation will be made to identify cause(s) of the accident, with special attention paid to how the mixing arm of the large vat accidentally switched on when the men were inside it at the time.