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Worker Seriously Injured in Industrial Accident in Steel Mill

Gary, IN- A worker was seriously injured in an industrial accident at Gary Works Wednesday.

The steelworker suffered multiple injuries and was taken to Methodist Hospitals Northlake Campus in downtown Gary. Information on his condition was not immediately available but he is expected to survive.

“We had a worker that got seriously hurt with several injuries but none life-threatening,” United Steelworkers District 7 Director Mike Millsap said. “All I know is he is a maintenance technician and was working on (a blast furnace) and he got hit by something.”

U.S. Steel’s OSHA Recordable Incident Rate has been 0.14 per 200,000 hours so far this year, down from 0.17 in 2017.

steel mill industrial accident Though the United Steelworkers union and steelmakers have worked for years to prioritize workplace safety at the industrial mills, the hulking factories where metal is forged post many inherent hazards that include hot temperatures, catwalks over great heights, and moving equipment that weighs tons. Steelworker ranks as the sixth most deadly job nationally, according to the Bureau of Labor Statistics.

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Family Sues GE Appliances after Worker’s Death

Kentucky, USA- The family of a Kentucky man killed in a workplace incident has filed a lawsuit against his employer, GE Appliances, as well as other parties.

Steve Herring, who has worked for GE Appliances for more than two decades, died in February after being pinned by machinery while working on a refrigerator-building assembly line. News sources are reporting that the state OSHA’s investigation into the workplace incident found that it could have been caused by an inadvertent activation of an improperly positioned gate interlock control.worker killed in machine incident

The lawsuit filed in Jefferson Circuit Court last week names General Electric Company, Design Safety Engineering Inc., Doerfer Corperation, Doerfer Acquisition Company, JR Automation Technologies LLC, Haier US Appliance Solutions Inc. and Kentucky resident Mark Miller as defendants.

The lawsuit claims that the assembly line Herring was working on was “unreasonably dangerous” and in “defective condition.” It alleges that there were no instructions or warnings about the hazards on the line — and that the companies being sued were aware of the defects. The suit requests punitive and compensatory damages.

According to Kentucky OSHA, GE made changes to the safety programming on an assembly line that was identical to the one at which Herring was pinned following a 2014 incident. However, the company didn’t fix the line where Herring worked until after Herring died.

An inspection conducted by the agency after the fatality resulted in GE being cited for seven safety violations and fined $98,000, which the company is appealing.

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Worker Deaths Spur MSHA Safety Alert on Electrical Hazards

Arlington, VA- Prompted by reports of three recent fatalities involving electricity, the Mine Safety and Health Administration has issued a safety alert.

Electricity has killed three people in the mining industry since August 7, 2019.

An electrician contacted an energized component of a 4,160 VAC electrical circuit while adjusting the linkage between the disconnect lever and the internal components of the panel that supplied power to the plant feed belt motors. A contract electrician contacted an energized 120 VAC conductor while working inside a fire suppression system’s electrical
panel. An electrician contacted an exposed energized connector while troubleshooting a 995 VAC flooded bed scrubber motor circuit on-board a continuous mining machine.Electrical Safety Alert

MSHA offers numerous best practices for electrical incident prevention. Among them:

-Perform lockout/tagout procedures on circuits before working on electrical equipment.

-Don’t rush, and never work alone. Talk with co-workers and confirm your plan is safe.

-Identify and control all hazardous energy sources before conducting tasks, and follow safe work procedures.

-Train miners on equipment they may use.

-Always perform troubleshooting without power. If you must troubleshoot an energized circuit, use properly rated personal protective equipment to prevent hazards.

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OSHA Fines Area Construction Firm for Repeat and Serious Jobsite Violations

Kansas City, MO- The Occupational Safety and Health Administration (OSHA) has cited a Kansas City-area construction company for multiple violations observed during a May jobsite visit.

According to KSHB, OSHA fined Blue Nile Contractors Inc. $210,037 for failing “to protect employees from trench collapse and electrical hazards.” Inspectors reported four repeat and five serious safety violations during the visit to a site where water lines were being installed.

Blue Nile is a minority-owned wet utility contractor that specializes in trenchless sewer and water construction. The Birmingham, Mo., company was selected as one of the Greater Kansas City Chamber of Commerce’s Top 10 Small Businesses in 2018.

Blue Nile has been placed in the Severe Violator Enforcement Program, KSHB reports. The company has 15 days to comply with OSHA demands or contest the findings.

Proper training and education regarding OSHA violations and accident prevention are is one way for companies to combat these high fines.

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Deaths of Four Employees lead to $1M+ Fine for Illinois Company

Deaths of Four Employees lead to $1M+ Fine for Illinois CompanyWaukegan, IL- An OSHA investigation into the deaths of four employees of an Illinois chemical plant has resulted in more than a million dollars in proposed penalties against AB Specialty Silicones LLC.

The company has been cited for a dozen willful federal safety violations in the explosion and fire at its Waukegan facility on May 3, 2019 that caused deaths of four employees.

The silicon chemical products manufacturer faces $1,591,176 in penalties and has been placed in the in the Severe Violator Enforcement Program.

OSHA investigators determined AB Specialty Silicones failed to ensure that electrical equipment and installations in the production area of the plant complied with OSHA electrical standards, and were approved for hazardous locations. The company also used forklifts powered by liquid propane to transport volatile flammable liquids, and operated these forklifts in areas where employees handled and processed volatile flammable liquids and gases, creating the potential for ignition.

OSHA provides resources on electrical safety and using forklifts when working with hazardous materials. Proper electrical safety services and education could prevent this accidents in the workplace.

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OSHA fines over $16 Mil in New Jersey Violations

New Jersey- Nearly one-third of the employers in the state hit with initial safety violation fines of $40K or more are government agencies. But many cases are settled for lesser amounts.OSHA fines companies for unsafe work conditions in New Jersey

New Jersey employers have been hit with at least $16.6 million in fines since 2015 for having unsafe workplaces and conditions.

Fines levied by the U.S. Occupational Safety and Health Administration against employers in the state over the past five years peaked in 2017. In 2017, the federal agency levied more than $4.9 million in fines against at least 60 companies.

All told, the Network reviewed OSHA data of more than 200 enforcement cases with initial penalties of $40,000 and higher. Data for enforcement cases with penalties less than $40,000 were not available.

Most of the reviewed cases involved private employers. However, almost 30% of the penalties involved local, state or federal government agencies, the Network’s analysis shows. The initial penalties in those cases totaled more than $4 million.

The Network ‘s ranking of the data is based on the initial penalties OSHA levied against employers, not the final amount paid. Many of the cases the Network reviewed are still under appeal. Employers frequently enter into settlement agreements with OSHA for reduced penalties that require the employer to address the agency’s safety concerns.

For contractors and companies to avoid such fines, proper training and up-to-date standards practiced is essential.

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3 Electrical Incidents in 24 hours in Ontario

Ontario, Canada- September 19th was Black Thursday in Ontario’s electrical sector with three separate incidents of workers contacting overhead wires causing two electrocution deaths and injuring two others.

The spate of mishaps left construction, electrical and health and safety stakeholders upset, frustrated and searching for answers.

“The Electrical Safety Authority is very saddened to hear any time there are incidents of an electrical nature,” said Dr. Joel Moody, the ESA’s chief public safety officer. “Our thoughts are with the families who have experienced loss.”

Two of the three involved construction work. The third, in Kawartha Lakes, was at a private home where workers trimming a hedge on an elevated work platform contacted a powerline. One worker died and the other was injured.

In Vaughan, a Ministry of Labour report said a worker employed by Pontil Drilling Services sustained fatal injuries when a drill boom made contact with overhead power lines.

In Scarborough, east Toronto, a worker for Darcon was injured when a tower crane hit an overhead powerline. The job site constructor is Paramount Structures.

“This is a stark reminder of the dangers of working near electricity and clearly shows there is a need for more to be done to keep workers safe,” said James Barry, executive chairman of the IBEW Construction Council of Ontario, in an online statement.

There have been 1,250 reported overhead powerline contacts in Ontario in the last 10 years with an average of two deaths per year, making the pair of fatalities on Sept. 19 a full year’s worth statistically. The ESA says construction workers are at especially high risk with 60 per cent of powerline contacts occurring with dump trucks on construction sites.

The ESA responded to the mishaps with a statement urging awareness of the specific hazards related to working near wires. It’s a message that echoes those of the ESA’s Powerline Safety Week awareness campaign that’s launched at the start of construction season each May in Canada.

The ESA also works with utilities, haulers and arborists on a regular basis, Moody said.

“We urge situational awareness with a hazard assessment being the first thing they should do,” he said. “Be aware of your surroundings.”

“All of these incidents are preventable. Electricity is very lethal and unforgiving and having safe work practices every day is very important.”

“For the most part, if you look at the utilities, they live and breathe health and safety,” Kelusky said. “These weren’t utility workers, the guys dealing with the live stuff, they deal with it with great respect and understanding. That is a cultural thing from top to bottom.”

Despite the incidents of Sept. 19, Kelusky said, the statistics show construction is getting safer and that the construction sector in the province is developing a more integrated safety culture.

Responding to the comment urging that more be done, Kelusky said a major focus of his office is linking the diverse efforts of the health and safety community. His office has recently pledged to work with Ontario’s Industrial Health and Safety Association to undertake more research to be able to provide stronger tools to employers.

The approach to falls across the province in the last decade is a good example of how research can lead to program development and working with employers and employees to deliver results, Kelusky explained.

“What we want to do is supply labor and employers with more information other than, if you touch that it will hurt you,” he said, referring to electrical hazards. “We did that with falls and touch wood that seems to be going well.”

Looking ahead, Kelusky said, there are positive signs from Queen’s Park with the auditor general conducting a much-needed review of health and safety programs, the government reviewing the WSIB and signals from the new Minister of Labor, Monte McNaughton, that he is keenly interested in health and safety and working collaboratively with stakeholders. That’s on top of the WSIB’s new Health and Safety Excellence Program and the continuing growth of COR.

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Fatality in Pallet Factory and 2 other Workers Injured in Sydney

Sydney, Australia- A 30-year-old man was crushed to death at a pallet factory in Sydney’s west, one of three industrial accidents across the city on Wednesday. Ambulance crews were called to a pallet factory at Forrester Road in St Marys about 5:40am, where they found a 30-year-old man with severe head injuries. Paramedics treated the man at the scene but he could not be saved.

As mentioned, this was only one of the multiple recent industrial accidents in this area of Australia this week.

In the city’s east, a man is in a critical condition following a workplace accident at an address in Point Piper. Emergency crews were called to a home on Longworth Avenue about 7:30am, after receiving reports a man had fallen 8 to 10 meters from a scaffolding fall.

In Pyrmont, a worker has been taken to hospital with head injuries after he was struck by falling pipes.

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Lockout Training Could Have Saved Employee’s Life

Jeffersonville, IN – Lockout procedures and lockout training could have saved the life of former Autoneum employee Melissa Stephens. That’s the finding of the Indiana arm of OSHA which found five safety violations following the employee death in October at Autoneum’s Jeffersonville (IN) facility. The automotive manufacturer has been fined $224,000 for violations which IOSHA believes were entirely preventable: “had the appropriate safety precautions been in place, the fatality would not have occurred.”

OSHA found violations of federal safety standards including inadequate procedures in identifying how to control the belt and pulley power and how to stop it; failure to properly guard pulleys that were 7 feet or less from the floor or work area; and failure to properly guard rotating belts from employees. Total fines for these violations are $210,000.

Additional violations were classified as those with a “high probability of death or serious harm,” and totaled $14,000:lockout training failure to establish and maintain safe work conditions through employees’ exposure to being caught in rotating machine parts due to loose clothing; and lack of effective training on hazardous power sources, such as power from moving belts, that could cause employees to become caught or pinched by machinery.

Melissa Stephens (age 44) died after an incident with a machine at the Jeffersonville plant on Oct. 21, 2017. Preliminary cause of her death was ruled multiple blunt force trauma.

Autoneum is a Swiss-based company that manufactures GM and Ford parts and specializes in vehicle acoustic and thermal management systems. They have 50 locations in more than 20 countries and employ over 11,000 people.

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Willful Confined Space Violations Found at PA Energy Co.

willful confined spaceDowningtown, PA – OSHA has fined US Environmental Inc more than $333,000 for willful violations of basic worker protections. Employees were found to be exposed to confined space and fall hazards. Federal workplace safety violations included one “other than serious” violations, four “willful” violations, and seven “serious violations.”

OSHA first investigated US Environmental Inc in the spring of 2017 and found that the company’s Downingtown (PA) facility did not follow basic safety protocol on several counts, including failure to implement rescue procedures for employees in confined spaces; provide protective equipment (PPE) when working in confined spaces; and provide employees with fall protection training and equipment.

Willful violations are noted as those in which OSHA determines that the employer either knowingly failed to comply, purposefully disregarded, or acted with plain indifference to employee safety.

While confined spaces are not necessarily designed for people, they are large enough for workers to enter and perform certain jobs. A confined space has limited or restricted means for entry or exit and is not designed for continuous occupancy. Confined spaces may include tanks, vessels, silos, storage bins, hoppers, vaults, pits, manholes, tunnels, equipment housings, ducts and pipelines, among others.

US Environmental Inc is an industrial energy services corporation serving multiple secotrs including petroleum, natural gas, petro-chemical, power, chemical, manufacturing and engineering. As stated by the OSHA Area Office Director, “It is fortunate that workers did not suffer serious injuries or worse” at this location.

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