CANTON, OH– TimkenSteel, a steel manufacturer, was cited with inadequate machine guarding following a fatality of an employee in Canton, OH. The failure to install guards or provide proper hand tools to employees, led to entanglement hazards while operating a bar straightener machine.
Founded in 1917 as the steel business of The Timken Roller Bearing Company, the parent company to TimkenSteel, is a leading producer of carbon steel, alloy and micro-alloy steel in specialty bars, mechanical tubing, and other products used in the automotive, industrial, and energy markets. The company employs 1,800 workers.
Violations and Citations
During the investigation, OSHA determined the worker was operating the machine when he was entangled on a piece of steel bar stock that was rotating at high speeds. The entanglement of the employee with the steel bar stock ultimately led to fatal injuries. Upon further investigation, inspectors found the safety equipment provided to employees to manipulate the steel on the machines was not in compliance with the machine requirements. And because proper equipment and safety procedures were not in place, the employee’s limbs became exposed to the danger zones of the steel rotating machine.
OSHA cited the steel manufacturer with two willful and two serious citations, which resulted in over $315K in penalties. The serious violations were cited due to lack of guarding on horizontal drive shafts and knuckles, and walking-working surfaces that exposed workers to slip and fall hazards from oil coolant leaks and spills.
“A worker’s life might have been spared if Timken Steel safeguarded dangerous machinery as required by law,” said OSHA Area Director Howard Eberts in Cleveland. “This company identified the safety issue that exposed workers using this machine to serious hazards but failed to make it safe.”
OSHA sources state that workers who operate and maintain machinery suffer approximately 18,000 amputations, lacerations, crushing injuries, abrasions, and over 800 deaths per year.
Until there are no more workplace fatalities, it is critical companies remain vigilant with their safety procedures. If machine guarding procedures were in place, this workplace fatality could have been prevented. Martin Technical offers machine guarding safety training and program development along with other pertinent safety trainings to ensure the highest level of workplace safety. Find out how Martin Technical can ensure every employee makes it home safely at the end of the day.
The month of June is National Safety Month, an event focused on bringing awareness to safety concerns in the workplace. Martin Technical, a member of the National Safety Council, wants to recognize National Safety Month and its significance. With such a high fatality rate in 2020 in the United States, with 4,764 fatal work injuries recorded (a 10.7% decrease from 5,333 in 2019), it is important to draw attention to this national topic. While this number is decreasing, National Safety Month is an event tailored around the continuation of the fatal work injury rate.
Top OSHA Safety Concerns
The list of top 10 most frequently cited standards following inspections of worksites by federal OSHA for all industries is released publicly every year to attract attention to safety concerns in the workplace that are often overlooked. With better knowledge and understanding of safety hazards that are often missed, companies can better prepare their workplace.
Additional to their top safety citations OSHA has also released information on their “Fatal Four” leading causes of fatalities in the workplace.
Falls- 36% of workplace fatalities
Struck by Objects- 10% of workplace fatalities
Electrocutions- 9% of workplace fatalities
Caught in Between- 2% of workplace fatalities
How can you address Safety Concerns?
With proper safety training in place the risk of workplace fatalities decreases. All industries should focus on building and maintaining robust training programs for fall protection, lockout tagout, machine guarding, and arc flash, which help to provide education on the fatal four in the workplace. Martin Technical, a leading safety solutions company providing services and implementation solutions, has in-house subject matter experts whose mission is to help companies build their own customized and efficient training programs. Working with industry experts can boost your safety program, build or strengthen safety cultures, and combat the fatal four workplace concerns.
The Importance of National Safety Month
National Safety Month is a national movement with the goal of bringing awareness to safety in the workplace, ensuring every individual makes it home safe after each day, to enjoy the best part of their day. Join the cause and continue to help spread awareness today.
Philadelphia, PA– The absence of fall protection resulted in an OSHA investigation for a construction contractor in Philadelphia, PA. The construction contractor underwent six OSHA investigations, between October 2021- December 2022, at their five separate locations. These investigations are a part of OSHA’s local emphasis program for fall hazards.
According to OSHA resources, “Falls from elevation are a leading cause of death for construction employees. The Bureau of Labor Statistics reports falls accounted for 351 of the 1,008 construction fatalities recorded in 2020…”
Violations and Citations:
The inspections of the construction company led to violations on all five of their construction sites. It was disclosed that the company did not provide fall protection on any site. Additionally, the employees were also exposed to damaged or unsafe equipment, such as damaged ladders, electrical hazards, and no personal protective equipment (PPE).
The investigation concluded with the construction company being cited with seven willful violations and eleven safety violations. These citations led to $790K in penalties.
“OSHA inspectors found All Best Contractor Corp.’s foreman on site, and yet he allowed employees to work while knowing that they lacked fall and other safety protections. Such blatant disregard for the safety and well-being of the company’s workers shows a willful recklessness,” said OSHA Area Director Paula Dixon-Roderick in Marlton, New Jersey. “The U.S. Department of Labor’s Occupational Safety and Health Administration will make every effort to hold employers accountable when they put workers at increased risk of serious injuries or worse.”
Safety should be a priority for all companies and lives of employees should never be put at risk. With the right fall prevention and protection measures in place, companies in any industry can ensure they will not face the same penalties and can make certain they are putting the lives of their employees first. Working with outsourced safety experts such as Martin Technical can help ensure your company has the necessary fall protection procedures in place.
Columbus, OH – The Occupational Safety and Health Administration (OSHA) seeks a $709K fine from a paint manufacturer connected with a fatal April 8 fire and explosion. The incident occurred in Columbus’s Yenkin-Majestic Paint and OPC Polymers Corporation. The company manufactures and markets industrial coatings that include acrylics, alkyds, coil and powder coatings, epoxies, primers, and urethanes. The tragedy linked to eight hospitalizations and one fatality. Property damage alone was more than $1 million. A building in the OPC Polymer unit collapsed as a result of the incident. The blast shook neighboring buildings, and at least one nearby business sustained damage.
The tragedy could have been prevented
“Yenkin-Majestic Paint Corp. could have prevented this tragedy if they had followed industry standards and removed a compromised kettle from service,” said Acting OSHA Regional Administrator William Donovan in Chicago. “Knowing that this company altered equipment, failed to use a qualified fabricator, and returned equipment to service knowing that it did not meet safety standards is unacceptable,” Donovan continued. In December 2020, the manufacturer altered the kettle reactor vessel and the manway opening but did not ensure the vessel maintained its pressure-containing ability. On January 3, following the alteration, the newly installed manway failed. The company made additional alterations to the vessel when installing a new gasket. It again failed to adhere to OSHA’s PSM, pressure vessel inspection procedures, and the American Petroleum Institute’s pressure vessel inspection code.
OSHA’s investigationdetermined the kettle reactor vessel released a flammable vapor cloud when its manway cover and gasket failed. The vapor flowed throughout the plant, ignited, and caused the initial explosion.
The citations and penalties
OSHA cited the Ohio paint and resins manufacturer with two willful and 33 serious safety violations. The violations including of the process safety management (PSM) and hazardous waste operations and emergency response (HAZWOPER) standards. OSHA also cited the employer for lack of employee safety training and personal protective equipment (PPE). The agency proposed penalties totaling $709,960 and placed Yenkin-Majestic in its Severe Violator Enforcement Program (SVEP). Willful violations will be cited when an employer knowingly disregards or acts indifferently for safety and health laws and regulations. Employers included in the SVEP are subject to mandatory follow-up inspections and under pressure to abide by cited safety hazards.
The U.S.Chemical Safety and Hazard Investigation Board (CSB) also dispatched investigators to the Columbus facility following the incident. The CSB is an independent federal agency that investigates industrial chemical accidents. CSB investigations can take several months and result in a report containing recommendations for government agencies, companies, trade associations, labor unions, and other groups.
Martin Technical encourages organizations to develop a robust workplace safety strategy by including regular workplace safety training.
Warehousing is one of the riskier industries due to high-powered machinery and vehicles operating within proximity of each other. Rapid growth in e-commerce is driving an ever-increasing demand for the delivery of products in shorter timeframes. Industrial and commercial warehouses are to keep up with this demand while complying with the current safety expectations. The Occupational Safety and Health Administration (OSHA) reports thousands of injuries, illnesses, and deaths in the warehousing industry annually. Many of those are caused by workplace accidentssuch as slips or falls, hazardous materials, and equipment malfunction. Warehouse safety should be the employers’ utmost priority to keep employees safe, ensure efficient operation, maximize productivity, and minimize injury or damage. Below are some factors to consider when planning a safe work environment for warehouse employees.
Building a Safety Culture and Procedures
Establishing comprehensive safety procedures can help prevent workplace accidents in warehouses and promote a safe work environment. An engaging safety procedure starts from the top-down; management should walk the talk in cultivating such values into the company culture. While employees may have the required certification for the job, this does not always include in-depth safety training. Thus, providing ample opportunities for employees to access safety resources, including signage, safety stickers, regular safety meetings, and safety training, is essential in creating a safe work environment. Consider developing training programs with the help of industry subject matter experts that offer blended and interactive training solutions. Ideally, a comprehensive training program should include a good mix of on-site training, hands-on validation, online learning, webinars, toolbox talks, andvirtual reality courses in multiple languages for easy access.
Other good practices include posting signs around the warehouse indicating different safety procedures, regular communication on safety tips, and announcements on new safety procedures. Incentivize workers to take safety courses and recognize their efforts to demonstrate exemplary safety protocol. Consider putting together a safety handbook or manual that includes potential hazards, safety protocols, and rules.
Establishing a complete and comprehensive Lockout Tagout program that includes clear and precise lockout procedures for all workers is imperative, especially in heavy machinery warehouses. Routine training on using the equipment, shutting it down correctly, and isolating the power sources by following the proper lockout tagout procedures can prevent accidents and avoid fines, ensuring the highest level of safety in your warehouse.
Warehouse workers are more likely to internalize the safety culture and take it seriously when they know the company is responsible, accountable, and invested in their well-being. A safe work environment helps warehouses build a good relationship with their employees and supports businesses in achieving higher recognition.
Fort Worth, Texas – The Occupational Safety and Health Administration (OSHA) recently cited two contractors for fall hazards and is seeking six-figure penalties. On Sept. 17, OSHA cited RM Masonry and Stucco Inc. of Fort Worth for exposing workers to fall and silica hazards, a total of nine repeated and six serious violations. The offenses included failing to ensure scaffolding was planked correctly and secured, providing a ladder for safe egress, and inspecting scaffolding. Later, on Sept. 20, the agency cited Neal Weaver, an Ohio-based contractor, with severe eye and fall protection violations. The company has exposed its workers to deadly fall hazards for the sixth time in five years. OSHA is seeking fines totaling $216,265 and $253,556, respectively.
“Fall hazards make roofing work among the most dangerous jobs in construction,” Cleveland Area Director Howard Eberts said in a recent statement. “Employers must ensure that employees working from heights greater than 6 feet are provided with fall protection equipment and are well trained. Too often, OSHA inspectors find employees working on residential roofs without fall protection,” Eberts continued. OSHA’s construction industry fall protection standard (29 CFR §1926.501) is the agency’s most frequently cited standard, a total of 5,424 times in the fiscal year (FY) 2020. At the same time, the scaffolding standard (§1926.451) is the fourth most commonly cited standard with a total of 2,538 violations in FY 2020.
Fall Protection is OSHA’s Most Frequently Cited Standard for the 11th Consecutive Year
In fact, for the 11th consecutive fiscal year, Fall Protection – General Requirements is OSHA’s most frequently cited standard. Patrick Kapust, deputy director of OSHA’s Directorate of Enforcement Programs, presented this preliminary data from FY 2021 (Oct. 1, 2020, to Sept. 30) on Oct. 12 during the 2021 NSC Safety Congress & Expo. Although several standards swapped positions, the criteria that make up the Top 10 Violations remained unchanged from FY 2020. The complete list is as below:-
Fall Protection – General Requirements (1926.501): 5,295 violations
Ravenna, OH – Occupational Safety and Health Agency (OSHA) imposed a $1.6 million fine for a vehicle parts manufacturer’s 38 safety and health violations. The company was cited with four repeats, 18 willful, and 16 serious safety and health violations, following an investigation into the death of a 43-year-old worker on March 30. The tragedy happened when the barrier door closed on his head when loading a part into a machine.
OSHA alleged that General Aluminum allowed employees to bypass guarding mechanisms designed to prevent the barrier door from closing on them. A malfunction in the door’s optic control also existed before the deadly incident. The OSHA investigators also found a lack of Lockout / Tagout and effective safety management procedures throughout the vehicle parts maker’s facility, in addition to failure to protect employees from burn and explosion hazards.
General Aluminum Mfg was placed in OSHA’s Severe Violator Enforcement Program (SVEP) and is subject to mandatory follow-up inspections and increased agency pressure to abate cited hazards. Willful violations will be cited when an employer knowingly disregarded safety and health law and regulation or acted indifferently for employee safety and health. “OSHA will continue to hold bad actors accountable and emphasize the importance of complying with safety and health requirements that can save lives,” Acting Assistant Secretary of Labor for Occupational Safety and Health Jim Frederick said in an agency statement.
Risk can be found in any workplace; it’s essential to avoid becoming complacent with health and safety procedures. Workplace health and safety training can positively influence an organization’s efficiency and productivity, reducing costs and saving lives. A robust health and safety policy cultivates a safe company culture. It helps organizations build a good relationship with their employees, supports businesses to achieve high recognition and good standing in their industry.
Prince William, VA – A fatal accident occurred when an extended power lift hit an electrical transmission line causing the death of a construction worker from injuries. The electrical accident also resulted in a power outage that affected schools and more than 46,000 residents in Woodbridge and Lake Ridge, according to Dominion Energy spokeswoman Sharonda Shepard.
The accident was first reported to Prince William County fire and rescue units at about 1:30 p.m. on Tuesday, Aug. 24, according to Assistant Fire Chief Matt Smolsky. Prince William Fire & Rescue teams worked with Dominion Energy to rescue the two construction workers trapped in the power lift. It came in contact with power lines near a Shorehaven apartment complex located in the 1600 block of Porters Inn Drive near Walmart. The Dominion Energy crews delayed the rescue effort until they could ensure it was safe. The worker’s death has been categorized as unattended and is under investigation by the Prince William County Police Department.
A Total of 5,333 Fatal Work Injuries in the Recent Report
The US Bureau of Labor Statistics recorded a total of 5,333 fatal work injuries in the 2019 report. The fatal work injuries figures represent the most significant annual number since 2007 in the United States, with a 2 percent increase from the 5,250 in 2018. Everyone would agree that we want to continue to decrease the number of workplace accidents across Canada, the United States, and the rest of the world.
In order to break the increasing trend and the number of fatal accidents, Martin Technical strongly encourages organizations to develop a caring and motivating culture towards employees by scheduling regular workplace health and safety training.
DENTON, TX – In March 2021, The U.S. Department of Labor Occupational Safety and Health Administration (OSHA) inspected a Forth Worth masonry company. OSHA cited the Texas Masonry Company for fall hazards, as well as silica hazards. OSHA previously cited the company, RRM Masonry and Stucco Inc., for violations in 2018 and 2019.
This inspection took place as part of OSHA’s Regional Emphasis Program for construction falls. Falls are the leading cause of death and serious injury in the construction industry.
The Texas Masonry company cited for fall hazards was issued citations for nine repeat and six serious violations. This included the company failing to ensure that scaffolding was properly planked and secured, and provide a ladder for safe egress and inspect scaffolding. The proposed penalties total $216,265.
Area Director Timothy Minor stated in an OSHA press release, “RM Masonry and Stucco has shown repeated disregard for worker safety. Employers should never put profits before the safety of their workers. OSHA will do everything in its power to protect workers and hold serial violators like this accountable.”
According to OSHA’s press release, RM Masonry and Stucco Inc. is a privately-owned construction company with approximately 40 employees.
RM Masonry and Stucco Inc. has 15 business days from receipt of citations and penalties to comply, request an informal conference with OSHA’s area director, or contest the findings before the independent Occupational Safety and Health Review Commission.
PUEBLO, CO – The U.S. Department of Labor’s Occupational Safety and Health Administration (OSHA) performed two follow-up inspections in February 2021 at Key Structures LLC. This led to 13 willful repeat and serious violations. The citations at the Colorado construction company resulted in $222,055 combined penalties.
OSHA identified one willful violation for using damaged scaffolding and one repeat violation for failing to train workers on scaffolding safety. It also identified seven serious violations. The serious violations included: Failure to use fall protection,unsafe use of ladders and scaffolding, and unsafe storage of compressed gas cylinders.
OSHA issued a press release regarding the citations at the Colorado construction company. OSHA Area Director Chad Vivian in Greenwood Village, Colorado stated “Key Structures’ willful and continued negligence shows an intentional disregard for worker safety. Falls are a leading cause of worker deaths which is why employers must train workers on scaffolding safety and comply with fall prevention standards. Our job [is] to hold them accountable when they don’t.”
Key Structure’s Website states it was formed in 2018 as a subsidiary of the Challenger Group. It focuses on building off-site components for the construction of homes, apartments and townhomes.
Key Structures has 15 business days from receipt of the citations and penalties to comply, request an informal conference with OSHA’s area director, or contest the findings before the independent Occupational Safety and Health Review Commission.