Fatality in Pallet Factory and 2 other Workers Injured in Sydney

Sydney, Australia- A 30-year-old man was crushed to death at a pallet factory in Sydney’s west, one of three industrial accidents across the city on Wednesday. Ambulance crews were called to a pallet factory at Forrester Road in St Marys about 5:40am, where they found a 30-year-old man with severe head injuries. Paramedics treated the man at the scene but he could not be saved.

As mentioned, this was only one of the multiple recent industrial accidents in this area of Australia this week.

In the city’s east, a man is in a critical condition following a workplace accident at an address in Point Piper. Emergency crews were called to a home on Longworth Avenue about 7:30am, after receiving reports a man had fallen 8 to 10 meters from a scaffolding fall.

In Pyrmont, a worker has been taken to hospital with head injuries after he was struck by falling pipes.

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Worker Sues, OSHA Fines over $144k as Florida Construction Accident Develops

Orlando, FL- A coworker of two men who fell to their deaths at a hotel construction site near Walt Disney World’s Epcot last year has sued Marriott and others in Orange Circuit Court, saying the companies acted with “gross negligence” by not providing sufficient safeguards for workers. The incident left Brown shaken, leading to his taking medication for depression, anxiety and post-traumatic stress disorder, and suing for $15,000 in damages.

A scaffold 80 feet up supporting the men collapsed on Aug. 29, 2018, under the weight of concrete being poured during the 16-story hotel’s construction. The hotel remains on schedule to open early next year, according to Marriott’s website.

In March, OSHA found that the accident occurred after supports collapsed while workers were pouring concrete on the seventh floor of the hotel structure. OSHA said that PCL and Universal Engineering did not inspect formwork, shoring, working decks and scaffolds to ensure compliance with formwork drawings and that PCL did not make sure the formwork brace was able to support vertical and lateral loads.

OSHA fined both PCL and Universal in connection with the accident but ended up withdrawing the citations and fines issued to Universal a few weeks later. PCL is contesting the three OSHA violations — two serious and one willful— and the $144,532 in fines.

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Lockout Accident Kills Contractor at IN Ethanol Plant

Bluffton, IN – Valero Renewable Fuels was the site of a workplace death this month caused by a lockout accident. A 42-year-old contractor was found dead at the plant, his body trapped in a piece of machinery.

Ryan West became trapped in machinery while working as a contractor at the Valero Renewable Fuels ethanol plant in Bluffton, IN. Local police have stated that Valero employees called 911 saying they couldn’t find West and feared he had been in an accident. When emergency responders arrived, they found his body caught in a piece of equipment. West was employed by Diversified Industrial Services, a grain equipment supplier, and was performing maintenance work on a large auger.

Lockout procedures provide detailed instruction on how to isolate and lock each energy source for a given piece of equipment, helping to prevent the startup of machinerylockout accident or equipment that may result in worker injury. Lockout/Tagout is also known as LOTO or Control of Hazardous Energy. These terms refers to the same safety standard and procedures and practices designed to prevent the unexpected start up or movement of equipment, especially crucial during maintenance or service work.

A study conducted by the United Auto Workers revealed that 20% of fatalities among their membership were attributed to inadequate hazardous energy control or lockout/tagout (LOTO) procedures. An estimated 3 million workers service equipment as a part of their work duties. These employees face the greatest risk of injury if lockout/tagout is not properly implemented. Compliance with the lockout/tagout standard is said to prevent approximately 120 fatalities and 50,000 injuries each year at facilities across the US.

Indiana’s arm of OSHA is investigating this latest incident, while local news media are reporting a history of safety violations at the ethanol plant. Earlier this year, Valero’s Bluffton plant was fined for “serious safety violations” involving machinery safety and lockout/tagout.

Tragedies such as this lockout accident in Indiana are preventable. Please contact a Lockout Specialist at Martin Technical today to discuss how we can help to make your plant or facility better, safer, and more efficient with the support of our suite of Lockout Tagout, Arc Flash, Electrical Safety, Risk Assessment, Training, Machine Safety, and Safety Consulting services.

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Machine Guarding Failures Lead to $687,650 in Penalties

Strattanville, PA – A 2018 amputation due to machine guarding failures at a PA modular home manufacturing facility lead to an OSHA investigation which revealed numerous workplace safety violation and resulted in a staggering $687,650 in penalties.

Last month, OSHA issued willful and serious citations to Champion Modular Inc. for failures in the areas of machine guarding, fall protection, electrical safety, hazard communication, lockout/tagout (LOTO), combustible dust, and training.

On the topic of machine guarding failures, OSHA’s local Area Office Director stated that “moving machine parts have the potential to cause severe workplace injuries if they are not safeguarded…Employers’ use of machine guards and devices is not optional. Employers are legally responsible for ensuring that machine operators are protected.”

In the investigation triggered by the November 2018 amputation, OSHA documented Champion Modular employees’ exposure to numerous workplace safety hazards. Some of the machine guarding failures included damaged plastic guards on a table saw which exposed employees to the saw blade, work rests on grinding machinery not adjusted properly, a grinder was being used without the proper guard, and a hand-fed circular ripsaw found without a spreader and missing a kickback device.

Hazards caused by combustible dust were also evident at the Champion Modular machine guarding failuresfacility. Combustible dust was found to have accumulated in the higher areas of the facility, which posed an increased risk of fire. Additionally, a dust collector that was not equipped with devices and systems to prevent fire was noted as having the potential to expose employees to fire, burn, and deflagration hazards.

Violations of federal Lockout/Tagout (LOTO) machine safety standards was another a part of the citations and penalties OSHA issued. OSHA inspectors found equipment and machinery at the manufacturing facility that was missing lockout/tagout procedures altogether. Additionally, Champion Modular allegedly failed to perform periodic inspections of machine servicing and equipment maintenance procedures.

OSHA investigators also noted electrical safety violations and hazards at the PA manufacturing facility. Electrical equipment was found installed and/or in use outside of the intended purpose, not in compliance with instructions. Inspectors noted duct tape and electrical tape being used to cover up and hold together a damaged control pendant.

Violations and fines of this magnitude are avoidable through conscientious workplace safety programs – Martin Technical is a leading provider of practical safety and efficiency services that make industrial plants and facilities better, safer and more efficient. Our experts simplify complex workplace safety practices by applying real-world solutions for Lockout Tagout, Arc Flash, Electrical Safety, Risk Assessments, Training, Machine Safety & Safety Consulting Services.

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Fatal Conveyor Accident at CT Masonry Company

New Milford, CT – A concrete masonry facility was the site of a tragically fatal conveyor accident last week. Daniel Kendrick, age 29, was killed on the job after becoming trapped in a conveyor belt system. OSHA is investigating the workplace fatality.

conveyor accident

The masonry plant operated by New Milford Block and Supply was the site of the fatal conveyor accident. Kendrick is reported to have been a production operator at the concrete processing facility, with less than a year on the job.

The worker initially had been reported as missing, sadly though his body was subsequently discovered in a conveyor belt system used to move cement blocks. The medical examiner for the area ruled Kendrick’s death as accidental after determining loss of life due to blunt compression injuries to the head and torso.

Representatives of OSHA’s office in Hartford (CT) spoke with journalists this week, stating that “OSHA is gathering information to determine whether or not there were any violations of workplace safety standards in connection with this incident.”

Unfortunately, New Milford Block and Supply has been the focus of recent OSHA citations for violations of federal machine guarding safety standards in 2018, and previously in 2013 as well.

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Materials Handler Killed at CA Steel Plant

Fontana, CA – A fatal workplace accident killed a materials handler at California Steel Industries on May 21, 2019. Cal/OSHA is investigating the cause.

The employee’s name has not been made public. It has been reported that the man became pinned between a belt and a mandrel while he was working at a table at the steel slab processing facility. The mandrel is a cylindrical object which the steel was shaped against as a part of the steel slab processing work done at California Steel Industries’ Fontana plant.

Firefighters were able to extract the man from the machinery within materials handlerminutes of their arrival. The employee was taken to a regional medical center, where he tragically died.

In its efforts to protect and improve the health and safety of California’s workforce, Cal/OSHA will be working with the company to determine the cause of this workplace tragedy.

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Worker Caught in Machinery at CT Aerospace Facility

Glastonbury, CT – An employee at EDAC Technologies had to be rescued after becoming caught in machinery while on the job. The worker was transported via helicopter to receive medical care for serious injuries to his legs as a result of the industrial accident earlier this week.

The injured worker is reported to be a 58-year-old male employed by EDAC Technologies, an aerospace and defense manufacturing facility. According to local police, he became stuck inside an industrial CNC vertical turning center and was seriously injured as a result. It took area firefighters over 30 minutes to extract the worker from the machine, after which he was taken by helicopter to the local hospital for treatment.

Other reports of the accident claim that the worker fell into the industrial lathe machine and “sustained serious injuries to the lower extremities” as a result. At this time,caught in machinery the man’s name and condition have not released and there have been no updates as to the cause of the fall or entrapment that lead to the injury. OSHA has been informed and will be conducting an investigation into the accident.

EDAC Technologies is an aerospace parts company specializing in the manufacture of large diameter, thin-walled cases that are used in aerospace, defense, and turbine industries.

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OSHA Issues Fines Following Machine Operator’s Death

Altoona, IA – The state of Iowa’s division of OSHA has issued fines of $8,781 following its investigation into the events that lead to the death of a machine operator at Summit Products Incorporated earlier this year.

On March 1, 2019, William George Wilson Jr (42) was the victim of a workplace accident at Summit Products’ RV accessories manufacturing facility. Wilson was a machine operator and had worked at the plant for approximately two years. On March 1, however, he was reportedly crushed in a machine and died after being transported to a local hospital.

machine operator

This month, OSHA released its report on the accident which described multiple violations which contributed to the machine operator’s death in March. OSHA’s citation against Summit Products details four serious violations and one “other-than-serious” violation. According to Iowa OSHA, Summit Products did not have procedures in place to control the area in which the accident occurred. The citations also allege that proper machine guarding was absent at the time of the incident. Additionally, Summit Products was found to have incomplete records of work-related injuries and illnesses.

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Sawmill Fatality Reveals Numerous OSHA Violations

St. Joseph, MO – Following a fatal workplace accident at a Missouri sawmill, OSHA has issued $199,183 in fines for 14 serious and two repeat safety violations at American Walnut Co.

The fatal workplace accident occurred on March 12 of 2018 when American Walnut employee Joshua Hill (38) came into contact with operating equipment. Hill reportedly fell into the chute of a grinder and was killed. OSHA found that Hill was not attached to a tether line when he fell 10 feet into the grinder chute.

Following the sawmill fatality, federal workplace safety investigators identified 14 serious and two repeat safety violations at American Walnut Co. including failure to evaluate job hazards, control hazardous energy, and ensure adequate machine guarding. Additionally, workers were found to have been exposed to hazards associated with falls, ladders, and electrical safety.

Noise hazards observed at American Walnut prompted a separate investigation. OSHA inspectors documented that American Walnut employees were exposed to hazards associated with noise, combustible dust, and chemicals within the St. Joseph (MO) facility.

OSHA’s Kansas City Area Office Director stated tsawmill fatalityhat “Employers must continually evaluate job hazards and ensure safety guards are in use to protect workers from known hazards in their facilities.”

The safety of American workers is always our driving motivation at Martin Technical. Anyone with questions about federal safety standards and/or workplace safety hazards should contact a member of our Industrial Safety Team. Martin Technical is a leading provider of practical safety services that make industrial plants and facilities better, safer, and more efficient. Our experts apply real-world solutions to create effective safety and health programs across this country and beyond.

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Moving Parts Injure 2 at AL Packaging Plant

Mobile, AL – OSHA has issued fines of over $75,000 to an Alabama packaging manufacturer for failing to protect employees from the hazards of moving parts. Ampac Mobile Holdings LLC (operating as ProAmpac) was found to have been exposing employees to caught-in and struck-by hazards at their Mobile (AL) facility. Federal workplace safety investigators are charging $75,156 in penalties for inadequate machine guarding and lockout/tagout procedures violations.

OSHA was alerted to the Ampac/ProAmpac facility after an employee suffered a severe hand injury as a result of getting caught in a piece of equipment. In a moving partsseparate accident, an Ampac employee’s finger was lacerated when struck by moving machine parts.

In the course of their investigation, OSHA determined that Ampac failed to use proper machine guarding measures, and failed to control hazardous energy by implementing effective lockout/tagout procedures.

Unfortunately, these two accidents could have been prevented. As OSHA’s Acting Mobile Area Office Director stated, “A comprehensive safety and health program, includ[ing] an evaluation and correction for amputation hazards, could have identified and prevented these injuries.”

An estimated 3 million American workers service equipment in the course of their jobs. These employees face the greatest risk of injury if lockout/tagout is not effectively implemented. Compliance with the federal lockout/tagout standard prevents approximately 120 fatalities and 50,000 injuries each year. Additionally, it has been estimated that workers injured on the job from exposure to hazardous energy lose an average of 24 workdays for recuperation.

For these reasons and more, please contact a Lockout and Machine Safety Expert at Martin Technical today if you have any concerns about the safety of equipment and employees at your facility.

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