Aluminum Manufacturer Cited for Machine Guarding Violations

Weston, WI –  An aluminum manufacturer was cited for Machine Guarding violations by OSHA in Weston, Wisconsin for $159,522 for failure to establish safe machine guarding procedures and failure of training on lockout tagout procedures. The citations for machine guarding led to serious injuries and hospitalization of an employee after being struck by a puller, while the machine was trying to unjam a piece of aluminum.

The large statewide company focuses on aluminum extrusions, fabrication, coating services, plastics painting services, along with warehouse and freighting. The aluminum manufacturer is a multi-million-dollar company with over 600 employees across 4 locations throughout the state of Wisconsin.

Violations and Citations

The aluminum manufacturer has a history of investigations and violations with OSHA citing the company eight different times for safety violations, including past machine safety violations, between 2012-2019. OSHA investigators determined that safety guards were not utilized around an 8-inch extrusion press line, which is intended to prevent employees from direct contact with the puller. Lockout tagout procedures were not utilized preventing further danger to employees.

OSHA concluded the company could have prevented the accident if they had provided adequate lockout tagout safety training as well as installed proper machine safety guards. The investigation concluded the company failed to:

  • Apply 6 ft chain link safety guards around the 8-inch extrusion press line
  • Apply Lockout tagout procedures to the press line
  • Provide training on proper machine safety procedures

These violations of safety procedures resulted in three “serious” violations, totaling  $159,522 in penalties.

“Machine guards are designed to protect workers from suffering serious injuries, but they are only effective when used properly,” said OSHA’s Area Director Robert Bonack in Appleton. “OSHA will hold this company and others accountable for failing to comply with safety and health regulations put in place to prevent worker injuries.”

Key Takeaways

In summary, companies must be cognizant of the repercussions of not using safety procedures required by OSHA. With proper safety training and lockout tagout practices, this situation could have been avoided and the release of hazardous energy could have been prevented. Proper safety training will help ensure safe work environments and can avoid on-the-job work injuries. Learn more about safety trainings and proper lockout tagout program compliance and procedures.

Read more from the original source.

Resources and Helpful Information on Lockout Tagout

OSHA Original Violations case document 

OSHA general Requirements for controlling hazardous energy

Machine Guarding

OSHA Lockout Tagout Fact Sheet